How much asphalt do I need for a 16×40 driveway?
A 16 × 40 ft driveway is 640 square feet. Paved 3 inches thick, the standard for a new residential driveway, it takes 12.2 tons of hot-mix asphalt including 5 percent extra, over a 6 in gravel base of 19.6 tons (13.0 cubic yards). A 2 in overlay on existing pavement needs 8.1 tons; a 4 in driveway for trucks or an RV needs 16.2.
Asphalt for a 16×40 driveway by thickness
| Asphalt thickness | Tons of hot mix (5% extra) | Compacted volume | Use |
|---|---|---|---|
| 2 in | 8.1 | 3.95 cu yd | overlay on existing pavement |
| 3 in | 12.2 | 5.93 cu yd | new residential driveway |
| 4 in | 16.2 | 7.90 cu yd | trucks, RV, heavy use |
Hot-mix asphalt at 145 lb per cubic foot compacted. A new driveway also needs a gravel base: 19.6 tons for 6 in, or 26.1 tons for 8 in on clay.
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What it costs to pave a 16×40 driveway
Hot mix costs $100 to $200 a ton from the plant, so the 12.2 tons for this driveway is $1,218 to $2,436 in asphalt, plus $782 to $1,173 for the gravel base. Asphalt is not a do-it-yourself material, though: it arrives at 300 °F and must be spread and rolled within minutes, so the real number is the installed price. Contractors typically quote $7 to $13 per square foot for a new driveway with base, grading, and compaction, or $4,480 to $8,320 for 640 square feet. A 2 in overlay on sound existing asphalt runs $3 to $5 per square foot, about $1,920 to $3,200. Get three quotes and ask each for the thickness in writing.
Overlay, resurface, or replace a 16×40 driveway?
- Sealcoat ($0.15 to $0.40 per square foot, $96 to $256) if the surface is gray and dry but not cracked. It is cosmetic protection, not a repair.
- Overlay 1.5 to 2 in of new asphalt over the old (8.1 tons) if the base is solid and cracks are minor. Expect 8 to 12 years.
- Replace when there are alligator cracks, potholes, or sinking spots. Those mean the base has failed and new asphalt on top will fail the same way within a few years.
- A concrete driveway of the same size would need about 8.7 cubic yards at 4 in; compare with the concrete calculator. Concrete costs more up front and lasts longer.
Common questions
How many tons of asphalt for a 16x40 driveway?
12.2 tons at 3 inches thick, 8.1 tons at 2 inches, or 16.2 tons at 4 inches, using 145 lb per cubic foot with 5 percent extra. Multiply 640 square feet by the thickness in feet, then by 145 lb, and divide by 2,000.
How much gravel under a 16x40 asphalt driveway?
19.6 tons, or 13.0 cubic yards, for a 6 in compacted base, the usual depth for cars. On clay or soft soil use 8 in, about 26.1 tons.
How much does it cost to pave a 16x40 driveway?
About $4,480 to $8,320 installed for a new 3 in asphalt driveway with base, or $1,920 to $3,200 for a 2 in overlay on existing pavement. Material alone is $1,218 to $2,436 for the asphalt and $782 to $1,173 for gravel.